About the Project
The SPV will develop following facilities in the Cluster. The focus of the proposed project is to develop value added Garment products from the Grey Fabrics produced in Ichalkaranji especially for Exports to generate additional employment opportunities for the women entrepreneurs from the Ichalkaranji & surrounding area. For that purpose, the SPV will set up the processing facilities on available land at Yashwant Co. op. Processors Ltd. Ichalkaranji with modernized technology & will also establish common facility centres at same place. The wholesale job work order will collected by SPV with raw materials from proposed small, big garment enterprises and exporters. The stitching part will be handled by the women through Self Help Group who are the members of the SPV. The cutting, finishing & packaging part will be handled in the Common Processing Centre and common facility centre of the SPV. The SPV will undertake the marketing of the Cluster and initially work on labour job basis from the major Exporters / Garment manufacturers from Mumbai, Bangalore & other parts of India. The SPV will develop following facilities at Common Facility Centre (CFC).
At present spinning, weaving preparatory and weaving sectors are well grown in the region. With the initiative of Dattajirao Kadam Textile and Engineering Institute, Ichalkaranji seeding of garment industry development has been took place through women training programme. Presently there are about 35 garment units have been started with very small scale. The raw material for garmenting is processed fabric which cost maximum in this garment converting mechanism. Though the plenty of availability of grey fabric in the region, it is very difficult to satisfy the demand of processed fabric of small garment sectors, owing to the unavailability of good quality process houses .About 20 power process units are working in Ichalkaranji, but their production is mainly based on either white product or plain dyed and economical grade production which is difficult to satisfy the high quality demand of garment sector. To produce the desired quality processing units must have the machinery like Singeing machine, Mercerization machine, Hydraulic Jiggers, Pad – Batch Dyeing set up, Stenter with weft straightening attachment, Sanforising machine. With help of these machines the quality of finished fabric in terms of dimensional stability, colour fastness to various agencies, appearance and texture of the textile surface can be improved significantly to meet the trends in current fashion. The Yashwant Co-Operative Processors Ltd., Ichalkaranji is one of the processing units having potential to meet the desired needs and requirements. Therefore, it has proposed to start the processing set up required as a support for garmenting in this unit. There are numerous advantages in selecting this unit like its accessible central location for easy movement of materials , well trained technical staff and skilled labour , availability of utilities – power , water , effluent treatment plant etc., availability of building and free space . With the help of aforementioned modern machineries it is convenient to produce the desired quality fabric for the proposed garment sector without spending much on manorial burden for infrastructural developments like land, buildings, power, water and ETP.
- To set the design for a new product
- To create collection for specific buyer, retailer or mass of customers.
- To minimize the wastage of fabric while cutting.
- To design special garments for aqua suit, trekking dress design, uniform for workers, fire fighters uniform.
- Testing and R&D for material selection, designing of fabric and garment etc.
- To create collection for specific buyer, retailer or mass of customers.
- To minimize the wastage of fabric while cutting.
- To design special garments for aqua suit, trekking dress design, uniform for workers, fire fighters uniform.
- Testing and R&D for material selection, designing of fabric and garment etc.
- To conduct market survey of the products
- To analyses the product and find out way to achieve economically.
- To analysis the wide range of fabric available in the area and to find out its suitability and way for value addition.
- To develop special fabric to satisfy customer demands
- Trouble shooting in production.
- To give guidelines for new product manufacturing.
- To provide the product and process norms.
- To develop new technology and update to entrepreneur.
- To check for raw material selection, suitability of design for specialized product.
A common production centre is most important and beneficial part of this cluster. It’s a driving and guiding component for beneficiaries. This section will be well equipped with all kind of supporting machineries required for garmenting.
The beneficiaries of this area are planning and proposing to start small scale units which include SNLS machines. This is low budget proposal with high employment generation potential, and main objective to promote this cluster plan.
Initially, they will be depending on the CFC for getting job, cutting of fabric, various finishing activities of garments like button stitching, button holes, fusing, inspection, wet processing and embroidery effects, T-Shirts making, Pintuck Work, Smoking Work, Digital Printing, Sewing Thread mfg. etc. It’s very difficult for a small unit like micro-financing group to start unit with these facilities. Therefore, they can avail these facilities from CFC for value addition of their products and to get maximum returns from efforts. They will have confidence to accept better offers with lowest possible rate for the specific job work.
The function of this CFC will be taken care by SPV and plant will be operated as a limited profit centre. The job work will be provided with lowest rate, and profit will be shares for consumables, maintenance, salary or wages and further improvement.
- Checking of raw material.
- Quality assurance during the production steps.
- Final product inspection testing
- Feasibility of new product and R & D activity.
- Keeping in view above objectives, a well-qualified and trained staff is required, for this purpose, SPV has identified DKTE’s Textile & Engineering. Institute, Ichalkaranji.